The spindle on my machine differs from the assembly shown in the manual. This includes the collet closer itself (hydraulic piston, drawbar, return spring etc) and the collet / spindle nose end. The machine came with a 3/4" 5C collet fitted, along with a spindle nose protector.
Once removed, the protector reveals an "A2-5" spindle nose. That's got a tapered register for accurate radial alignment, combined with 12 bolt holes for fastening a chuck. I've ordered a backplate from a US supplier on ebay - the only vaguely affordable option I could find. I plan to try to create a D1-3 adaptor from it but first, I'm struggling to figure out how to remove the collet cartridge itself.
The spindle has a 2" bore, although the 5C collet cartridge itself has a max bore of 1.25". So I need to remove said cartridge otherwise I will be limiting myself on the size of stock I can hold.
Needs a bit of cleaning up but you can see the 12 bolt holes. One of them contains a drive pin and there's a 13th hole (at 12 o'clock here). That must be something to do with the collet cartridge surely?
This is one of those puzzles where you have to figure stuff out without instructions. My next step will be to create some form of puller. Probably a plug that goes in from behind, combined with a large diameter tube at the front. Then a large washer and bolt to pull the cartridge out of the front. Surely there can't be any more to it than this?
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